Since water and wastewater treatment processes account for 4% of global electricity consumption, it's vital that reducing energy consumption is in focus for industrial and domestic wastewater treatment. Not only for sustainability but also for economic reasons.
Transformation of municipal wastewater treatment plants from energy consumers into energy generators now couples the water and energy sectors together into a new game-changing industry. Regulation of rotating equipment is a vital element in generating over 100% surplus power in wastewater treatment, for energy-neutral water cycle management of entire communities.
Substantial amounts of fresh water are consumed in modern society and all too often poorly treated wastewater is discharged into the environment. To counter these trends, modern digitalization offers a great degree of controllability in municipal wastewater treatment resulting in higher quality of treated water. And ZLD and MLD processes reduce the volume of industrial wastewater discharge.
To improve the reuse of water and reduce the discharge of industrial wastewater, a zero liquid discharge (ZLD) or a minimal liquid discharge (MLD) treatment system is often used. ZLD and MLD are ambitious wastewater management strategies that enable the plant or facility to recover most of its wastewater for reuse. The standard process is energy intensive, but applying optimized reverse osmosis processes energy consumption can be reduced by up to 75%.
Typically, water and wastewater treatment processes account for 25-40% of a municipal electricity budget. Water and wastewater facilities are therefore normally the single-largest electricity consumer for a municipality. Therefore for many years, extensive use of AC drives and real-time online sensors have created the basis for advanced real-time process control to optimize energy efficiency, cutting energy consumption by 20–40%.
Now these methods combine with energy production within the wastewater treatment plant, to enable entirely new ambitious levels of energy efficiency. Powered by methane produced in the digester of the wastewater plant, the 'bio refinery' or 'Water Resource Recovery Facilities' demonstrate that wastewater has now become an energy resource.
Some of the most advanced water management systems achieve complete energy self-sufficiency of the water cycle. The energy recovered from wastewater treatment process not only covers the plant's own needs, but also the energy needs for drinking water production and distribution as well as wastewater pumping. In other words, the whole water cycle can be considered energy neutral.
A precondition for energy neutrality is a control handle in the form of an AC drive available for all rotating equipment, so that the fully computer-controlled facility can adapt to the changing load.
Since 2010, Marselisborg wastewater treatment plant has transformed its focus beyond minimizing energy consumed, to maximizing net energy surplus. Nowadays the facility has net production of both electricity and heat, supplying the district heating system in Denmark’s second-largest municipality, Aarhus. The carbon footprint has been reduced by at least 35% accordingly.
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To improve the reuse of water and reduce the discharge of industrial wastewater, Zero Liquid Discharge (ZLD) and Minimal Liquid Discharge (MLD) have emerged as highly efficient wastewater treatment processes.
ZLD and MLD are ambitious wastewater management strategies, which eliminate/reduce any liquid waste leaving the plant or facility with most water being recovered for reuse.
The efficient reduction of effluent makes the ZLD and MLD processes highly attractive to industries and utilities. Until now, however, the processes have been constrained by high costs and intensive energy consumption. The traditional thermal-based process used in ZLD/MLD systems is highly energy intensive. By adding a membrane-based process, studies show that energy consumption can be reduced by up to 75%.
Learn more about how to use our APP W HC pumps in ZLD reverse osmosis applications
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Optimization of the wastewater canalization system using pump regulation can improve pump efficiency by 15–30% and also drastically reduce maintenance costs in managing stormwater overflow.
The traditional solution for combined sewer systems to limit storm water overflow, is to build major storage tanks on the sewer network, which then can store the high volume of water arising with heavy rain.
Using digitization, and connected to a high-granularity weather radar system, highly accurate rainfall analysis can be integrated. By managing capacity optimally, the utility can reduce capital investment. Digitization also enables them to operate a warning system, in the rare event that a sewer overflow does occur.
The APP W HC pump is suitable for ZLD reverse osmosis applications used in industrial wastewater treatment.
The APP pumps are designed for SWRO in land-based and marine applications, offering the highest efficiency rates in the industry. The compact design, long service intervals and reliability of the APP makes it a first choice for small and medium-sized desalination plants.
The 3-in-1 Energy Recovery Device (ERD) optimized for sea water reverse osmosis applications.
VLT® AQUA Drive FC 202 controls all types of pumps and comes equipped with a cascade controller.
The mutual dependence of energy and water and the increasing global demand for each has an enormous impact on economic growth, environmental sustainability and our future. Explore the reports, cases and recommendations.
Use AC drives to control the speed of motors in a wide range of pump, blower, mixer and dewatering applications to help enhance performance and value while saving energy and costs.
VLT® AQUA drives recently installed at the Chertsey Water Treatment works of Affinity Water deliver savings of more than a third of a million pounds in running costs.
Wastewater treatment plant’s use of AC drives on rotating equipment creates net production of both electricity and heat and reduces its carbon footprint by 35%.
China's zero liquid discharge legislation (ZLD) is driving increased use of RO technology to treat industrial wastewater. Danfoss APP pumps are increasingly in demand to make such ZLD projects as energy-efficient - and profitable - as possible.
To reduce the significant energy costs that result from wastewater being transformed from liquid to solids, companies are turning to RO treatment – and Danfoss APP pumps are helping to keep energy costs at a minimum due to high efficiency.
In this case, we learn how a project in Inner Mongolia uses Danfoss APP technology to treat industrial wastewater – and make a profit
Use AC drives to control the speed of motors in a wide range of pump, blower, mixer and dewatering applications to help enhance performance and value while saving energy and costs in wastewater treatment.
For water supply based on surface water or groundwater, Danfoss AC drives can help optimize the production process whilst reducing energy and maintenance costs.
Most ZLD/MLD systems are operated with a thermal-based process as standard. This process puts a great demand on energy consumption, making it a very expensive investment.
One way of reducing energy consumption is to reduce the amount of water that needs to be evaporated by changing from a thermal to a membrane-based process. This is supported by studies that show an efficiency gain of up to 75% when going from the thermal-based to the membrane-based process.
Zero or minimal liquid discharge are some of the good answers to the global water crisis. Both technologies help to meet discharge and water reuse requirements enabling businesses to meet regulations, protect the environment and improve management of the water produced.
ZLD and MLD make industrial wastewater clean again, ready to reuse. It relieves the pressure on freshwater reserves and helps to protect the environment.
ZLD and MLD systems help to meet the strict environmental regulations for wastewater treatment introduced in many regions of the world.
Among a wide range of technologies, industries and utilities prefer ZLD/MLD as best in class solutions due to its efficiency and low operating costs.
Energy generation and water management are intricately entwined. Today, technologies designed to create an energy-neutral water sector are already available.
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