VLT® OneGearDrive®

An energy-efficient drive system

The VLT® OneGearDrive® is a highly efficient, permanent magnet, three-phase synchronous motor coupled with an optimized bevel gear box and IE5 ultra premium efficiency which helps to optimize plant productivity and reduce energy costs.

With only one motor type and three available gear ratios, the motor concept covers all typical versions of conveyor drives commonly used in the food and beverage industry. The reduced range of physical configurations reduces costs and simplifies spare-part storage. Uniform mechanical dimensions reduce engineering and installation time and costs.

The drive comes in two versions: Standard for use in dry and wet production areas and Hygienic for use in wet areas and environments with high cleaning intensity including aseptic and cleanroom production areas.

Supply voltages and power range

3 x 380-480 V...0.75–2.2 kW

Features and benefits

Up to 40% energy savings compared to conventional systems thanks to high system efficiency with an IE5 motor.
Less noise and no airborne germs and dirt particles drawn into motor and expelled back into the surrounding air due to fan-free operation
Unrestricted use and high protection in wash-down areas thanks to high degrees of protection
Easy to clean due to smooth enclosure design
Fast, reliable connection and lower installation costs as a result of motor and brake connections via terminal box with CageClamp® technology
Resistance to detergents and disinfectants thanks to aseptic coating

Documents

Documents
Type	Name	Language	Valid for	Updated	Download	File type
Case story	Barilla	English	Multiple	20 Mar, 2023	3.8 MB	.pdf
Case story	Birra Peroni	English	Multiple	15 Mar, 2023	13.7 MB	.pdf
Case story	Borsodi Brewery	English	Multiple	15 Mar, 2023	2.6 MB	.pdf
Case story	CocaCola Severna - Full case	English	Multiple	08 Sep, 2022	4.2 MB	.pdf
Case story	CocaCola Severna - Mobile case	English	Multiple	08 Sep, 2022	1.9 MB	.pdf
Case story	CocaCola Severna - Short case	English	Multiple	08 Sep, 2022	2.2 MB	.pdf
Brochure	DrivePro® Services Overview	English	Multiple	03 Feb, 2025	26.8 MB	.pdf
Case story	EFES Pilsen Turkey	English	Multiple	15 Mar, 2023	1.8 MB	.pdf
Fact sheet	Fact Sheet - VLT® OneGearDrive®	English	Multiple	31 Mar, 2023	366.5 KB	.pdf
Case story	Fairlife Michigan	English	Multiple	15 Mar, 2023	2.8 MB	.pdf
Brochure	FB Innovation Center \| Gain competitive advantages from concentrated expertise and faster innovation cycles	English	Multiple	29 Aug, 2023	7.2 MB	.pdf
Case story	FORST Brewery	English	Multiple	19 Jul, 2023	1.6 MB	.pdf
Case story	Heineken Zagorka Brewery	English	Multiple	16 Mar, 2023	3.1 MB	.pdf
Case story	Luxeapers	English	Multiple	03 May, 2023	2.6 MB	.pdf
Case story	Nestle Waters	English	Multiple	16 Mar, 2023	4.7 MB	.pdf
Case story	Riunite	English	Multiple	17 Mar, 2023	2.6 MB	.pdf
Case story	Rothaus Brewery	English	Multiple	19 Jul, 2023	3.2 MB	.pdf
Case story	Sibeg Bottling	English	Multiple	19 Jul, 2023	1.5 MB	.pdf
Case story	Stiegl Brewery	English	Multiple	17 Mar, 2023	3.1 MB	.pdf
Case story	Tavina	English	Multiple	21 Mar, 2023	5.2 MB	.pdf
Brochure	Ten things you need to know about Ecodesign	English	Multiple	27 Feb, 2023	574.9 KB	.pdf
Case story	Valser Mineral Water	English	Multiple	19 Jul, 2023	2.1 MB	.pdf
Brochure	VLT® FlexConcept®	English	Multiple	22 Nov, 2021	12.7 MB	.pdf
Operating guide	VLT® OneGearDrive OGD	English	Multiple	15 Dec, 2021	4.0 MB	.pdf
Fact sheet	VLT® OneGearDrive® - ExtensionBoxTM \| English	English	Multiple	25 Jul, 2023	416.2 KB	.pdf
Brochure	VLT® OneGearDrive® Selection Guide	English	Multiple	12 Nov, 2021	9.3 MB	.pdf
Case story	Wieselburger Brewery	English	Multiple	19 Jul, 2023	1.9 MB	.pdf
Case story	Wieselburger Brewery MEXICO	English	Multiple	19 Jul, 2023	1.9 MB	.pdf

Related applications

Conveyors.

Drives for conveyors in food and beverage applications

Ensure maximum uptime and lowest possible cost of ownership with hygienic, variable-speed conveyor control. IPA-certified.

Drives for pumps in food and beverage applications

Control of pump speed can reduce energy consumption significantly, extend pump life, and dramatically reduce water consumption in your operations.

Case studies

Bottling is more competitive when it is sensorless

To achieve higher productivity and energy efficiency on two new bottling lines, Tavina chose the Danfoss VLT® FlexConcept drive system.

Peroni wins >30% in conveyor efficiency

Peroni Brewery wins at least 30% better conveyor belt efficiency in a bottling line upgrade with VLT® FlexConcept®.

Traditional brewery engineers tomorrow

Since upgrading its filling plant to energy-efficient drives from Danfoss, Stiegl Brewery of Salzburg saves about EUR 15,000 annually in maintenance and energy consumption.

Nestlé Waters reduces spare-part inventory by up to 70 %

Nestlé Waters chose the VLT® FlexConcept® to help fulfill their goal to optimize environmental sustainability and minimize energy consumption.

Up to 63% energy savings for Efes Pilsen

Replacing old gear motors on the conveyor lines with VLT® FlexConcept® which incorporates VLT® OneGearDrive® has helped Efes Pilsen work towards their operational efficiency and sustainability targets.

Molson Coors’ Borsodi Brewery saves up to 42% on energy

Breweries consume a lot of energy in running their processes. At Molson Coors’ Borsodi Brewery in northeastern Hungary, an upgrade of the gear motors on a glass bottle filling line has resulted in energy savings of 33-42%.

Contact us

For further information or to get a quote for this drive please contact us